Quality Control Procedures
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Incoming Material Inspection:
Raw materials, such as paper and adhesives, are inspected upon arrival to ensure they meet quality standards.
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In-Process Inspections:
Regular inspections are conducted during the manufacturing process to monitor the quality of the corrugated board and boxes. This includes checking dimensions, structural integrity, and visual appearance.
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Final Product Inspection:
Finished boxes undergo a thorough inspection to ensure they meet all specifications. This includes checking for defects, verifying dimensions, and testing strength.
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Statistical Process Control (SPC):
SPC techniques are used to monitor and control the manufacturing process. Data is collected and analyzed to identify any variations and ensure consistent quality.
Training Sessions
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Orientation Training:
New employees undergo comprehensive orientation training, covering basic safety protocols, emergency procedures, and the proper use of PPE.
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Equipment Training:
Employees receive hands-on training on the specific machinery they will be operating. This includes learning the machine's safety features and how to perform routine maintenance.
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Hazard Communication:
Training sessions are held to educate employees about the hazards they may encounter, including chemical hazards, and how to read and understand Safety Data Sheets (SDS).
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Emergency Response Training:
Regular drills and training sessions are conducted to prepare employees for various emergency scenarios, such as fires, chemical spills, and medical emergencies.
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Continuous Improvement:
Ongoing training programs are in place to keep employees updated on the latest safety practices and technological advancements in the industry.
Quality Control Methods
1 Bursting Strength Test
This test measures the toughness of the corrugated board when subjected to pressure. A rubber diaphragm applies pressure until the board bursts, indicating its strength.
2 Edge Crush Test (ECT)
This test assesses the stacking strength of the corrugated box. Force is applied to one side of the box until it crushes, helping determine how well the box can withstand stacking.
3 Flat Crush Test
This test measures the resistance of the corrugated board to crushing forces applied perpendicularly to its surface. It helps ensure the box can handle weight without collapsing.
4 Box Compression Test
This test evaluates the overall compressive strength of the box. It simulates the conditions the box will face during stacking and shipping.
5 Puncture Resistance Test
This test measures the ability of the corrugated board to resist punctures from sharp objects. It ensures the box can protect its contents from external damage.
6 Water Resistance Test
This test checks the water resistance of the corrugated board's glue. It ensures that the box can maintain its integrity even in humid or wet conditions.